T-IGBT-G6500

CRRC Times Electric 6500V HVDC IGBT Module - Ultra-reliable power semiconductor designed for multi-gigawatt transmission systems with exceptional voltage capability and proven performance in demanding grid environments.

6500V
Voltage Rating
750A
Current Rating
30+
Years Service Life

HVDC Optimized Design

Specifically engineered for ultra-high voltage transmission systems with industry-leading 6500V blocking capability for multi-gigawatt applications.

HVDC Transmission Multi-Gigawatt Ultra-High Voltage
📊

Record Efficiency

Field-tested with millions of operational hours achieving >99% conversion efficiency in HVDC and FACTS installations worldwide.

15M+ hrs Proven MTBF >600k hrs Grid Qualified
🔄

Superior Power Cycling

Exceptional thermal cycling performance with >1,200,000 power cycles at rated conditions, ideal for grid stabilization operations.

1.2M+ Cycles ΔTj = 90K Long Life

Product Overview

The T-IGBT-G6500 represents the pinnacle of IGBT technology for ultra-high voltage applications. With an industry-leading 6500V blocking voltage, this module is designed for the most demanding HVDC (High-Voltage Direct Current) and FACTS (Flexible AC Transmission Systems) applications in modern smart grids.

Key Features

  • 6500V Blocking Voltage: Industry-leading voltage capability for multi-gigawatt transmission
  • 750A Continuous Current: High current capability for maximum power transfer
  • Low Saturation Voltage: Minimized conduction losses for improved efficiency
  • Enhanced Ruggedness: Superior short-circuit and avalanche capability
  • Grid Qualified: Meets stringent grid industry standards
  • Long Service Life: Designed for 30+ years of operation

Field Proven Performance

The T-IGBT-G6500 has been extensively deployed in:

  • Multi-gigawatt HVDC transmission systems
  • STATCOM and SVC installations
  • Wind farm grid connections
  • Intercontinental power exchange links

With millions of operational hours logged, this module has proven its reliability in real-world grid applications across diverse operating conditions and climates.

Technical Specifications

Electrical Characteristics (at Tj = 25°C)

Parameter Symbol Min Typ Max Unit Conditions
Collector-Emitter Voltage VCES 6500 - - V VGE = 0V
Continuous Collector Current IC - 750 - A TC = 80°C
Collector-Emitter Saturation Voltage VCE(sat) - 2.6 3.0 V IC = 750A, VGE = 15V
Gate-Emitter Threshold Voltage VGE(th) 5.5 6.5 7.5 V IC = 100mA, VCE = 20V
Turn-on Delay Time td(on) - 1.0 - μs VDC = 3250V, IC = 750A
Turn-off Delay Time td(off) - 3.0 - μs VDC = 3250V, IC = 750A

Thermal and Mechanical Characteristics

Parameter Symbol Value Unit Notes
Junction Temperature Tj -40 to +150 °C Operating range
Storage Temperature TSTG -40 to +125 °C Non-operating
Thermal Resistance (Junction to Case) RthJC 0.040 K/W Per IGBT
Thermal Resistance (Junction to Case) - Diode RthJC 0.055 K/W Per diode
Module Weight - 3.2 kg Typical
Isolation Voltage VISOL 8000 V RMS, 1 minute

Package Information

  • Package Type: Press-pack configuration
  • Module Configuration: Half-bridge with integrated anti-parallel diodes
  • Dimensions: 140mm x 150mm x 40mm
  • Mounting: Clamped assembly with spring-loaded pressure contact
  • Terminals: M10 power terminals, M4 auxiliary terminals
  • Cooling: Double-sided cooling capability

Grid Applications

⚡ HVDC Transmission
📊 STATCOM Systems
🔧 SVC Installations
🌬️ Wind Farm Connection
🚢 Island Connection
🌡️ Grid Stabilization
🏭 Industrial Grid
🔄 Power Exchange

HVDC Applications

The T-IGBT-G6500 is the ideal choice for HVDC transmission systems:

  • Converter Valves: Core switching elements for VSC-HVDC systems
  • DC Circuit Breakers: High-voltage switching for fault protection
  • Back-to-Back Converters: Asynchronous grid interconnections
  • Multi-Terminal HVDC: Complex grid architectures for renewable integration

FACTS Applications

Superior performance in Flexible AC Transmission Systems:

  • STATCOM: Static synchronous compensator for voltage regulation
  • SVC: Static VAR compensator for reactive power control
  • UPFC: Unified power flow controller for comprehensive grid control
  • TCSC: Thyristor controlled series capacitor for line compensation

System Benefits

  • Transmission Efficiency: Achieve >99% conversion efficiency
  • Grid Stability: Superior dynamic response for grid code compliance
  • High Reliability: Minimizes service interruptions and maintenance costs
  • Long Service Life: Reduces lifecycle costs and environmental impact
  • Power Density: Compact design for valve hall space optimization

Operating Conditions

Designed to operate reliably under challenging grid conditions:

  • Wide temperature range: -40°C to +70°C ambient
  • High vibration and shock resistance for seismic zones
  • Humidity and condensation tolerance
  • EMI/EMC compliance for grid environments
  • Salt spray and environmental pollution resistance

Installation Guidelines

  • Ensure proper clamping force: 30-40 kN per module
  • Use thermal interface material for optimal heat transfer
  • Implement double-sided cooling for maximum performance
  • Follow grounding and isolation requirements
  • Use appropriate gate drive circuits with isolation

Reliability & Testing

Power Cycling Performance

The T-IGBT-G6500 demonstrates exceptional power cycling capability, critical for grid applications:

  • Power Cycles: >1,200,000 cycles at rated conditions
  • Temperature Swing: ΔTj = 90K typical operating condition
  • Test Conditions: TC = 80°C, IC = 750A
  • Failure Criteria: 20% increase in VCE(sat) or thermal resistance

Environmental Testing

Test Standard Conditions Result
Temperature Cycling IEC 60068-2-14 -40°C to +125°C, 1000 cycles ✓ Passed
Humidity Test IEC 60068-2-78 85°C/85% RH, 1000 hours ✓ Passed
Vibration Test IEC 60068-2-6 10-150Hz, 1g acceleration ✓ Passed
Shock Test IEC 60068-2-27 50g, 11ms half-sine pulse ✓ Passed
Salt Spray IEC 60068-2-52 5% NaCl, 96 hours ✓ Passed

Quality Standards

  • ISO 9001: Quality management system certification
  • IEC 62577: HVDC transmission system standard compliance
  • IEEE 1547: Standard for interconnecting distributed resources
  • UL 1741: Inverters, converters, and controllers for renewable energy

Failure Analysis & MTBF

Comprehensive reliability analysis ensures predictable performance:

  • MTBF: >600,000 hours at rated conditions
  • Failure Rate: <1.5 FIT at 40°C junction temperature
  • Wear-out Period: >30 years typical application
  • Failure Modes: Extensively characterized for predictive maintenance

Field Experience

Real-world validation from millions of operational hours:

  • Over 15 million operational hours in field deployments
  • Deployment in 30+ countries worldwide
  • Operating in temperatures from -40°C to +50°C ambient
  • Proven performance in HVDC transmission systems up to 1,100kV
  • Excellent long-term reliability in grid stabilization applications

Technical Documentation

📄 Product Documentation

Complete technical documentation for the T-IGBT-G6500

🔧 Design Resources

Tools and guides for system design and integration

📋 Quality & Compliance

Certification documents and test reports

🛠️ Installation & Maintenance

Practical guides for installation and service

Need Technical Support?

Our grid application specialists are ready to assist:

  • HVDC system design consultation
  • Thermal management optimization
  • Gate drive circuit design
  • EMI/EMC compliance guidance
  • Reliability analysis and MTBF calculations
Contact Grid FAE Team

Related Grid Power Products

🚄

T-IGBT-H3300

3300V rail transit IGBT module with proven performance in high-speed trains and metro systems worldwide.

3300V Rail Transit High-Speed
View Product
🌬️

T-IGBT-W1700

1700V wind power IGBT module designed for multi-megawatt wind turbines with exceptional reliability and efficiency.

1700V Wind Power Multi-MW
View Product

VSC-HVDC Solution

Complete HVDC valve stack solution using T-IGBT-G6500 for ultra-high voltage transmission systems.

Complete Solution Grid Proven Technical Support
View Solution