T-IGBT-G6500
CRRC Times Electric 6500V HVDC IGBT Module - Ultra-reliable power semiconductor designed for multi-gigawatt transmission systems with exceptional voltage capability and proven performance in demanding grid environments.
HVDC Optimized Design
Specifically engineered for ultra-high voltage transmission systems with industry-leading 6500V blocking capability for multi-gigawatt applications.
Record Efficiency
Field-tested with millions of operational hours achieving >99% conversion efficiency in HVDC and FACTS installations worldwide.
Superior Power Cycling
Exceptional thermal cycling performance with >1,200,000 power cycles at rated conditions, ideal for grid stabilization operations.
Product Overview
The T-IGBT-G6500 represents the pinnacle of IGBT technology for ultra-high voltage applications. With an industry-leading 6500V blocking voltage, this module is designed for the most demanding HVDC (High-Voltage Direct Current) and FACTS (Flexible AC Transmission Systems) applications in modern smart grids.
Key Features
- 6500V Blocking Voltage: Industry-leading voltage capability for multi-gigawatt transmission
- 750A Continuous Current: High current capability for maximum power transfer
- Low Saturation Voltage: Minimized conduction losses for improved efficiency
- Enhanced Ruggedness: Superior short-circuit and avalanche capability
- Grid Qualified: Meets stringent grid industry standards
- Long Service Life: Designed for 30+ years of operation
Field Proven Performance
The T-IGBT-G6500 has been extensively deployed in:
- Multi-gigawatt HVDC transmission systems
- STATCOM and SVC installations
- Wind farm grid connections
- Intercontinental power exchange links
With millions of operational hours logged, this module has proven its reliability in real-world grid applications across diverse operating conditions and climates.
Technical Specifications
Electrical Characteristics (at Tj = 25°C)
| Parameter | Symbol | Min | Typ | Max | Unit | Conditions |
|---|---|---|---|---|---|---|
| Collector-Emitter Voltage | VCES | 6500 | - | - | V | VGE = 0V |
| Continuous Collector Current | IC | - | 750 | - | A | TC = 80°C |
| Collector-Emitter Saturation Voltage | VCE(sat) | - | 2.6 | 3.0 | V | IC = 750A, VGE = 15V |
| Gate-Emitter Threshold Voltage | VGE(th) | 5.5 | 6.5 | 7.5 | V | IC = 100mA, VCE = 20V |
| Turn-on Delay Time | td(on) | - | 1.0 | - | μs | VDC = 3250V, IC = 750A |
| Turn-off Delay Time | td(off) | - | 3.0 | - | μs | VDC = 3250V, IC = 750A |
Thermal and Mechanical Characteristics
| Parameter | Symbol | Value | Unit | Notes |
|---|---|---|---|---|
| Junction Temperature | Tj | -40 to +150 | °C | Operating range |
| Storage Temperature | TSTG | -40 to +125 | °C | Non-operating |
| Thermal Resistance (Junction to Case) | RthJC | 0.040 | K/W | Per IGBT |
| Thermal Resistance (Junction to Case) - Diode | RthJC | 0.055 | K/W | Per diode |
| Module Weight | - | 3.2 | kg | Typical |
| Isolation Voltage | VISOL | 8000 | V | RMS, 1 minute |
Package Information
- Package Type: Press-pack configuration
- Module Configuration: Half-bridge with integrated anti-parallel diodes
- Dimensions: 140mm x 150mm x 40mm
- Mounting: Clamped assembly with spring-loaded pressure contact
- Terminals: M10 power terminals, M4 auxiliary terminals
- Cooling: Double-sided cooling capability
Grid Applications
HVDC Applications
The T-IGBT-G6500 is the ideal choice for HVDC transmission systems:
- Converter Valves: Core switching elements for VSC-HVDC systems
- DC Circuit Breakers: High-voltage switching for fault protection
- Back-to-Back Converters: Asynchronous grid interconnections
- Multi-Terminal HVDC: Complex grid architectures for renewable integration
FACTS Applications
Superior performance in Flexible AC Transmission Systems:
- STATCOM: Static synchronous compensator for voltage regulation
- SVC: Static VAR compensator for reactive power control
- UPFC: Unified power flow controller for comprehensive grid control
- TCSC: Thyristor controlled series capacitor for line compensation
System Benefits
- Transmission Efficiency: Achieve >99% conversion efficiency
- Grid Stability: Superior dynamic response for grid code compliance
- High Reliability: Minimizes service interruptions and maintenance costs
- Long Service Life: Reduces lifecycle costs and environmental impact
- Power Density: Compact design for valve hall space optimization
Operating Conditions
Designed to operate reliably under challenging grid conditions:
- Wide temperature range: -40°C to +70°C ambient
- High vibration and shock resistance for seismic zones
- Humidity and condensation tolerance
- EMI/EMC compliance for grid environments
- Salt spray and environmental pollution resistance
Installation Guidelines
- Ensure proper clamping force: 30-40 kN per module
- Use thermal interface material for optimal heat transfer
- Implement double-sided cooling for maximum performance
- Follow grounding and isolation requirements
- Use appropriate gate drive circuits with isolation
Reliability & Testing
Power Cycling Performance
The T-IGBT-G6500 demonstrates exceptional power cycling capability, critical for grid applications:
- Power Cycles: >1,200,000 cycles at rated conditions
- Temperature Swing: ΔTj = 90K typical operating condition
- Test Conditions: TC = 80°C, IC = 750A
- Failure Criteria: 20% increase in VCE(sat) or thermal resistance
Environmental Testing
| Test | Standard | Conditions | Result |
|---|---|---|---|
| Temperature Cycling | IEC 60068-2-14 | -40°C to +125°C, 1000 cycles | ✓ Passed |
| Humidity Test | IEC 60068-2-78 | 85°C/85% RH, 1000 hours | ✓ Passed |
| Vibration Test | IEC 60068-2-6 | 10-150Hz, 1g acceleration | ✓ Passed |
| Shock Test | IEC 60068-2-27 | 50g, 11ms half-sine pulse | ✓ Passed |
| Salt Spray | IEC 60068-2-52 | 5% NaCl, 96 hours | ✓ Passed |
Quality Standards
- ISO 9001: Quality management system certification
- IEC 62577: HVDC transmission system standard compliance
- IEEE 1547: Standard for interconnecting distributed resources
- UL 1741: Inverters, converters, and controllers for renewable energy
Failure Analysis & MTBF
Comprehensive reliability analysis ensures predictable performance:
- MTBF: >600,000 hours at rated conditions
- Failure Rate: <1.5 FIT at 40°C junction temperature
- Wear-out Period: >30 years typical application
- Failure Modes: Extensively characterized for predictive maintenance
Field Experience
Real-world validation from millions of operational hours:
- Over 15 million operational hours in field deployments
- Deployment in 30+ countries worldwide
- Operating in temperatures from -40°C to +50°C ambient
- Proven performance in HVDC transmission systems up to 1,100kV
- Excellent long-term reliability in grid stabilization applications
Technical Documentation
📄 Product Documentation
Complete technical documentation for the T-IGBT-G6500
🔧 Design Resources
Tools and guides for system design and integration
📋 Quality & Compliance
Certification documents and test reports
🛠️ Installation & Maintenance
Practical guides for installation and service
Need Technical Support?
Our grid application specialists are ready to assist:
- HVDC system design consultation
- Thermal management optimization
- Gate drive circuit design
- EMI/EMC compliance guidance
- Reliability analysis and MTBF calculations
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